ウォーターボトル充填機は、さまざまなタイプのボトル向けに設計された、すすぎ、充填、キャッピングの 3 つが 1 つになった高効率ソリューションです。ボトルネックをクランプする吊り下げ式マニピュレーターを備えており、さまざまなボトルサイズに簡単に適応できます。
このマシンは、ミネラルウォーター、純水、フルーツジュース、牛乳、アイスティー、アルコール、手指消毒剤、液体洗剤などの非炭酸飲料の充填に最適です。そのコンパクトな設計は、従来のインライン液体瓶詰めラインと比較してスペースを節約するだけでなく、ボトルの洗浄、充填、およびキャッピングのプロセスを正確かつ迅速に実行します。
What are the features of mineral water bottling machines?
- Compact structure. The machine features a compact design that maximizes space efficiency and integrates multiple functions into one system.
- Reasonable design. Engineered for high automation and efficiency, it ensures smooth operation and high production rates.
- High automation. Automated processes streamline operations and increase overall productivity.
- Liquid surface positioning. The filling part uses a liquid surface positioning system for precise volume control.
- Bottle compatibility. Suitable for bottles with a diameter of 50-100mm and a height of 150-320mm.
- Gravity filling. Utilizes gravity filling technology for accurate and consistent volume measurement.
- Material compatibility. Compatible with PVC and PET bottles.
- Automatic capping. The capping head is equipped with a magnetic force adjustment feature, which prevents damage by automatically slipping when the torque exceeds the set limit.
- Safety device. Includes a buzzer alarm system that ensures no bottle, no filling, and no capping, enhancing operational safety.
- Stainless steel turntable. The turntable is made of stainless steel for durability and ease of cleaning.
- Efficient bottle washing. The bottle washing system employs high-efficiency spray nozzles that clean thoroughly by spraying water at a set angle, saving water and ensuring comprehensive rinsing.
How does the 3 in 1 water bottle filling machine work?
The production process of rinsing filling capping machine
1. Bottle rinsing process
- Conveying system entry. Bottles enter the machine via the conveying system.
- Rotary disc and bottle clamp. The rotary disc in the bottle rinser clamps the bottle mouth.
- 180° rotation. The disc rotates 180° along a guide rail, positioning the bottle mouth downward into the rinser.
- Specialized rinsing. Water is sprayed from special nozzles to clean the inside of the bottle.
- Draining and rotation. After rinsing, the bottle rotates 180° to position the mouth upward.
- Transport to filling. Cleaned bottles are transported to the filling machine via the bottle conveying turntable.
2. Bottle filling and capping process
- Bottleneck support. Bottles are held by the bottleneck support part.
- Elevator mechanism. The bottles are lowered and raised by the elevator mechanism.
- Gravity filling. Gravity filling is used, with the bottle mouth rising to open the filling valve.
- Filling process. The filling valve dispenses the liquid into the bottle.
- Post-filling. After filling, the bottle mouth moves away from the filling valve.
- Neck transition dial. The bottle moves to the capping machine via the neck transition dial.
- Cap placement. As the bottle reaches the cap in the cap falling machine, the cap is placed on the bottle mouth.
- Capping. The capping machine screws the cap tightly onto the bottle.
The importance of the capper in the water bottle filling machine
ボトル キャッピング マシンは、洗浄、充填、キャッピングを 3 つ一体にしたシステムの不可欠なコンポーネントであり、その高精度で知られています。シーリングプロセスの有効性は最終製品の品質に直接影響するため、非常に重要です。
この機械には、すべてのボトルが適切にキャップされるように設計された自動キャップ機構が備わっています。ボトルキャップがガイドレール上にない場合、機械は自動的に動作を停止します。これにより、キャップのないボトルの発生が防止されます。
- Automatic capper. The machine is an automatic capper, ensuring high precision in the capping process.
- Sealing effect. The quality of the final product is directly influenced by the sealing effect of the capping machine.
- No cap, no operation. If a bottle cap is not available on the guide rail, the machine will automatically stop.
- Error prevention. This design effectively prevents uncapped bottles from being produced.
What liquid is suitable for this volumetric bottle filling machine?
このウォーターボトル充填機は汎用性が高く、幅広い非炭酸飲料に最適です。ミネラルウォーター、純水、果汁、牛乳、飲料、アイスティー、スキンケアウォーター、酢、アルコール、手指消毒剤、液体洗剤、消毒水など、さまざまな液体を効率よく処理します。
さらに、この機械はさまざまなボトルのカテゴリ、形状、サイズに対応するようにカスタマイズでき、多様な包装ニーズを満たす柔軟なソリューションを提供します。
Drinking water filling machine parameter
| モデル | CF40-12 |
| 力 | 8.5KW |
| ボトルの直径 | 50～100mm |
| ボトルの高さ | 150～320mm |
| 生産速度 | 1.5L/ボトル、10000ボトル/h |
| 充填バルブの数 | 40 |
| 寸法 | 2800*2200*2200mm |
| 重さ | 5500kg |
The technical data is for your reference. For different filling volumes and the number of filling heads, the machine’s power, dimension, the weight will change according to the real situation. We offer OEM service based on our customer’s specific requirements. If you are interested in the equipment, welcome to consult us.
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結論として、ウォーターボトル充填機は、さまざまな非炭酸飲料のボトル詰めに信頼性が高く効率的なソリューションを提供します。高度な機能、カスタマイズ可能なオプション、高精度により、生産ラインの強化を目指す企業に最適です。
Additionally, our company provides a wide range of other packaging machines, catering to different industries and requirements. Feel free to contact us for more details or to inquire about pricing. We look forward to helping you find the ideal packaging solution!
